The role of clean combustion in achieving net-zero: Emphasizing H2’s promise

Dale Smith, Honeywell Thermal Solutions

The world is increasingly turning its attention to alternative fuels in the quest for net-zero emissions, and hydrogen (H2) is at the forefront of this transformative shift. As industries and governments align to mitigate climate change impacts, the significance of clean combustion technologies cannot be overstated. Given these benefits, industry leaders are propelling advancements with innovative H2-capable combustion solutions designed to optimize efficiency and reduce environmental footprints. This article will discuss the benefits and future potential of H2, comparisons to alternative energies, and sustainability and environmental implications. 

The H2 imperative. As the most abundant element in the universe, H2 is often heralded as a beacon for clean energy futures. Its appeal lies in its clean combustion processwhen burned, H2 produces only water vapor and no carbon dioxide (CO2). This characteristic makes it a critical player in the global energy transition towards cleaner, sustainable alternatives. From powering industrial processes to heating homes, H2’s role is expanding, driven by its potential to significantly cut emissions. 

The urgency to adopt H2 is underscored by escalating climate anomalies that range from severe wildfires to devastating hurricanes, all exacerbated by excessive CO2 emissions. Public and legislative support for sustainable energy solutions is at an all-time high: ambitious targets have been set, like the European Union’s target to reduce CO2 emissions by 40% by 2030 and achieve carbon neutrality by 2050. 

Comparative analysis with other alternative energies. When comparing H2 to natural gasthe staple of many current energy systemsthe differences are notable. While H2’s heating value per volume is approximately one-third that of natural gas, its utility in energy systems extends beyond simple calorific comparisons. Unlike natural gas, H2 primarily serves as an energy carrier, making it indispensable for storing and transporting renewable energy (FIG. 1). This characteristic is crucial for managing the intermittency of renewable sources like wind and solar power. 

FIG. 1. With technological advancements and increased financial backing, H2 is set to expand its role in the global energy mix. 

Despite these advantages, H2’s broader adoption faces technical and safety challenges due to its unique properties. It is colorless, odorless and highly flammable, and has a wider flammability range compared to natural gas. These factors necessitate specialized handling and advanced combustion technologiesa that play a pivotal role in properly managing fuels and ensuring safe operations. 

While H2 holds substantial promise, it is essential to position it within the spectrum of available alternative energies. Compared to solar and wind energy, H2 serves as a more flexible and transportable energy carrier, though it requires higher initial technology costs for extraction and storage. 

Unlike biofuels, H2 offers a cleaner combustion process without the production of solid byproducts. This comparative analysis can help stakeholders understand where H2 stands in terms of efficiency, cost, scalability and environmental impact relative to other renewables. 

The transition to H2, while promising, is fraught with hurdles. The infrastructure for H2 transport and storage is still developing, and the cost of H2 production, while decreasing, remains a significant barrier. Additionally, the combustion properties of H2 lead to higher temperatures and potentially higher nitrogen oxides (NOx) emissions, a challenge that must be managed with advanced combustion control technologies. However, the industry is making significant strides. H2-ready solutions are not just about adopting new fuels; they are about rethinking how energy systems operate, emphasizing flexibility, safety and environmental responsibility. 

Sustainability and environmental impact. Beyond reducing carbon emissions, H2 fuel contributes positively to broader environmental goals. The production of H2, especially when derived from renewable sources, can significantly decrease reliance on fossil fuels, leading to a reduction in overall environmental pollution. Moreover, H2’s combustion processemitting only water vaporpresents minimal risk to water sources and air quality, aligning with global efforts to combat water scarcity and air pollution.  

The transition to H2 presents opportunities to enhance energy resiliency, achieving energy reductions, and guaranteeing emissions reductions. With low-emission burners and controls, coupled with advanced combustion technologies, customers can significantly reduce their environmental footprint while ensuring operational efficiency and safety.  

Additionally, the concept of energy transition via blending fuels like H2 and natural gas represents an incremental next step for many industries. Prohibitive costs and lacking infrastructure currently hinder widespread adoption. However, blending offers a pragmatic approach to gradually integrating H2 into existing energy systems, laying the groundwork for a more substantial shift towards clean energy in the future. 

Industrial applications and future prospects. H2’s impact is particularly pronounced in the industrial sector, which accounts for a substantial portion of global carbon emissions. By switching from natural gas to H2 in high-energy processes, industries can drastically reduce their carbon footprint.  

Additionally, adopting H2 combustion technologies carries significant economic implications for industries transitioning from traditional fuels. While initial investment costs can be high, the long-term savings from reduced fuel consumption and lower emissions can offset these expenses. Governments and regulatory bodies are increasingly offering financial incentives, such as tax breaks or grants, to support this transition. Economic impact analyses can examine these aspects, detailing the return on investment (ROI) over time and how these technologies can improve profitability while complying with environmental standards. The author’s company is addressing these challenges through its suite of advanced technologiesb,c,d that are H2-capable and designed to accommodate H2’s high flammability and rapid burning characteristics. 

Looking ahead, the integration of H2 into existing natural gas networks, anticipated to begin by mixing low percentages and gradually increasing, represents an interim solution. This approach allows for the gradual adaptation of infrastructure and technologies, setting the stage for a more significant shift expected between 2030 and 2035. 

The future of H2 as a cornerstone of clean energy looks promising. With technological advancements and increased financial backing, H2 is set to expand its role in the global energy mix. Experts predict a surge in H2 use not only in industrial applications but also in residential heating and transportation, driven by its versatility and environmental benefits. Proprietary pressure transmitterse, H2 blending trains and burner management systemsa integrate into the author’s company’s remote monitoring solutionf, enabling manufacturers to capture real-time data to automate safety checks, monitor performance and analyze operational data, thereby enhancing the safety and efficiency of H2 combustion. 

Takeaways. H2’s role in achieving a sustainable and clean energy future is becoming increasingly clear. With companies leading the charge in developing and implementing advanced clean combustion technologies, the path to net-zero emissions appears more attainable. As the world faces the pressing realities of climate change, the adoption of H2 and other clean technologies is not just desirable, but essential. Solutions that exemplify the synergy between technological advancement and environmental stewardship are paving the way for a greener, cleaner tomorrow. 

NOTES 

a Honeywell’s SLATE 

b Honeywell’s Thermjet 

c Honeywell’s Kinemax 

d Honeywell’s EcomaxLE 

e Honeywell’s DG Smart Transmitters 

f Honeywell’s Thermal IQ software 

ABOUT THE AUTHOR 

Dale Smith is the HTS Growth Leader for Digitalization/Energy Transition Solutions for Honeywell Thermal Solutions. He has more than 25 yr of experience in driving global safety, reliability, energy optimization, sustainability and engineering service solutions. Smith’s teams have deployed enterprise-wide optimization solutions that drive better business outcomes across all types of industries and clients. He originally joined Combustion Safety, now part of Honeywell Thermal Solutions, in 1991, and is a Certified Maintenance and Reliability Professional (CMRP). 

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